As technology advances, so too, do the techniques and methods for using it. Robotic welding is the natural evolution of manufacturing, and can expedite the entire fabrication process. Capable of handling large projects with accuracy and speed, robotic welding can utilize a variety of different welding techniques with a single platform. Perfect for a wide range of applications, robotic welding can streamline an entire manufacturing process. If you’re unsure if robotic welding is the right method to use for your upcoming project, the experts at Ometek can help. Learn all about the uses and benefits of robotic welding below.
Robotic welding is a manufacturing technique that replaces workers with programmable robots to perform dedicated tasks. This method completely automates the welding process, as the robot is capable of both completing the weld, and manipulating the part. Robotic welding is common in fabrication plants across the world, and can be used to perform a variety of tasks and different types of welding, from resistance spot welding to arc welding. Typically used in industries such as automotive and aerospace, it is touted as highly accurate, reliable, and efficient.
There are a variety of benefits to robotic welding, from accuracy to customization. Robotic welding is most commonly used for repetitive welding where speed and precision are crucial, and can exponentially increase consistency, accuracy, and return on investment. With robotic welding, your project can enjoy consistent cycle times and better weld quality. It is also faster than traditional welding because robots need no breaks, and work at a consistent rate. This helps reduce time spent on fabrication and lower direct costs of labor and materials.
Additionally, robotic welding can create a much safer work environment. Without having to worry about the human factor, robotic welding can reduce arc glare, overspray, and direct contact with the part in question. Robots are able to move without fear of bumping into someone, and can consistently weld at a fixed rate.
Robotic welding can use a variety of different welding techniques to produce the desired result. Though its applications are far reaching, these are the most common forms of robotic welding:
- Arc Welding- Arc welding is a technique that welds by creating an electric arc between a metal base and an electrode. The arc produces an immense amount of energy and heat, welding the two pieces together.
- Resistance Welding- Resistance welding is similar to arc welding in that it relies on an electrical current to create the weld. However, it is performed by applying pressure to the metals that are to be joined, then passing a current between them.
- Spot Welding- Spot welding is a type of resistance welding, however, it is used for metals that resist electric currents, therefore it needs filler material to work.
- MIG Welding- MIG welding is a process that welds items together by melting a wire on the heated welt tip.
- TIG Welding– Similar to arc welding, TIG welding is a high-quality weld that creates an arc between a tungsten electrode and the metal material.
- Laser Welding- Laser welding is ideal when precision is required and it is an awkward or hard to reach spot. Utilizing a laser robotic cutting head to weld pieces together, it is typically used in high volumes.
Robotic welding is a cost-efficient, precise, and effective welding process that can be used in numerous industries and applications, but it needs to be done by the right company to guarantee results. At Ometek, our experts can complete your robotic welding process correctly, so you can prepare for your project’s next step. As a premier Columbus sheet metal fabrication company, we can perform a range of manufacturing processes, such as sheet metal fabrication, welding, and precision machining. Our experts and state-of-the-art equipment allow us to perform any job, no matter the size. Contact us to learn more about our robotic welding services today.